Finally got some good progress/pics on this build so far. Everything's been going smoothly, but I'm a little scared about the crossover... kind of wish I would've taken the time to learn how to trace boards and the such, but I hope it'll work: I'll explain further.
Anyway, after receiving the speakers I was really impressed on the quality of each of the speakers. The speakers look downright sexy.
After initiating the build, it's understood that the box must have separate compartments for the 2 12" drivers and the TangBand 6.5", thus one has to build a box inside of a box as seen here. The compartment for the TB will be sealed once I place the front of the box on, etc.
For the front/face of the box, I used a router and a homemade circle jig made out of 1/4" plexi to route the holes needed to mount the 12" drivers. I then continued to use a jigsaw to cut the holes for the tweeter, TB, and ports. If you notice the white/pink color around the hole for one of the ports and the TB, you're probably wondering wth that is. For some reason I **** at using a jigsaw and cut holes too big. I then used bondo and poster board to reconstruct a circle that's big enough yet small enough.
Here's a sneak peak of what the project is going to look like at the bare minimum. I think I'm going to continue with much sanding and painting (probably black) once I get some odds and ends finished. I bought some 3/4" diameter dowel rods for bracing and glued them, so it should be a little more sturdy tomorrow.
Now on to the crossover. From what I can see, and assuming I don't eff anything up in the crossover, Mr. Kuzma, the designer, did a heck of a job on designing the crossover with the money/time invested. The frequency response, according to his data, is fairly flat. Should sound nice after all is done.
As you can see above, the x-over looks pretty organized and actually aesthetically pleasing. The board I used is just 3/4" birch ply, and I wish I knew how to trace boards and the such. That would make my job a hell of a lot easier because the following pictures looks UGLY. I wanted to keep the inductors as far away as possible to eliminate interactions between the magnetic fields of each inductor. Problem is, I used 14 gauge wire to hook up each lead to each component. I hope this route (i.e. using the wires to connect each lead) works, if you know it doesn't let me know; it will save some headaches later in the build, even though I'll be kicking and cussing if you say so //content.invisioncic.com/y282845/emoticons/smile.gif.1ebc41e1811405b213edfc4622c41e27.gif. I mean, it seems like I've soldered everything so that each connection is pretty strong. I used something like a distribution block to make it easy to wire the speakers, the input source, and the ground. Seems like it might all work out.
I was thinking about getting the Behringer A500 for the source, but now I'm leading more towards the QSC GX3. It seems like a more reliable product, but then again I've never had any experience with either. If you have had some experience, or know of a product that will work fine for this (300wRMS @ 8 ohms), let me know!