i have my 15" IA LI 4 ohm dvc wired for 2 ohms on my hifonics 1208d.. so it should put out 900w at full gain right? well the gain is like 3/4 of the way up so im getting 600-650.. whats wrong with turning the gain all the way up so im getting 900?
Your logic is flawed.
The gain level on your amplifier is to input the sensitivity of the input end of the amp. Head units / processors have a range of out-put voltage... most common are 2, 4, 5, and 8. Setting the gain is basically setting the input voltage from your head unit. When / if it's set at the perfect setting, then your amp will produce 900 W-RMS.
If you set the gain more, it will produce more than what it's rated, but it will no longer be a sine signal. The signal will be clipped creating a sort of trapezoid-shaped wave (and at the worst case of clipping, a square-shaped wave. It shifts from Sine to square as clipping gets worse), in which case it produces more power in one cycle than a sine wave. The problem with this is that the signal becomes distorted and it ends up giving your subwoofer more power over a cycle, making the coil get hotter than what it was designed for, lowering it's lifespan.
If you set the gains too low, then your amp will produce less power, but will produce an undistorted/unclipped signal.
Some people refer to it as a "volume knob." And, in technicality, they're right. But it can't be thought of as one, because as the amplifier clips a signal, it produces more power than what it's designed to produce (damaging the internal parts over time) and it damages your subwoofer (over time... to clarify: a little clipping won't substantially lower the lifespan of your equipment. However, a lot of clipping will. You can set it by ear, and you should be fine. But I prefer to set the gains by a DMM or an O-Scope.)
EDIT:: And what the *** EndofDays says is true...
Your amplifier's gain could be all the way up (most sensitive) and use the volume knob on your processor to play. It CAN work like that. However, the problem with this is that you've reversed the roles.... most people set the gains on their amp based on their head unit being at full volume. This way, you can completely crank your head unit, and it will produce a clean sound. But if you crank your head unit with your amp at most sensitive, then you are surely to blow something.
The mechanics of this is that at lower volumes, your head unit gives out a lower voltage. Let's say your head unit is 5 volts... at, say, 10% volume, the voltage is .5v... the volts at 25% volume is 1.25v, and so on and so forth.
This of course in a perfect world where a head unit produces it's advertised pre-out voltage unclipped.