djdilliodon!
CarAudio.com Elite
I'm leaning toward the 2nd option at .32' and I still have a door pocket, pretty good. I'm assuming the box is gonna be 1/4 to 3/8 thick solid fiberglass, with some bracing I think itl do.
if doing a single driver then yes but I’d personally wack right on the line like I said and build the entire bottom half cause it would look better imo. For the depth you gotta pick a driver so you can see the amount of mounting depth you’ll need to achieve.