What causes an exploded battery?

galacticmonkey
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What causes batteries to explode? I ripped out my batteries yesterday and found that 2 HC2400s were exploded/melted. We checked the voltage and they were sitting at 13.5v, which is just fine, and my alternator is charging just fine. Ive seen batteries bulged out before, but never like this. Anyone ever see the Kinetiks explode/melt before? Ive heard from one other person that it was either like an 800 or 1200 that melted. Anyone have any idea to why these batteries randomly melt?

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Yeah, Ive seen batteries bulge from overcharging by like 4-5 volts, but .5v wouldnt cause this. Ive NEVER seen a battery do this. It got so hot it melted the battery next to it.

Ill have a pic in a second.

 
Ive actually heard of some Kinetiks doing this, never seen a pic of one though. You say the batts 'exploded'... but still read 13.5 volts? If the batts exploded, at least one cell in each should be drained, and wont produce voltage anymore, thus dropping the over all battery voltage. So Im guessing they didnt explode yet, merely bulged. If they had actually ruptured, you would probably be telling us about needing to replace your carpet, and possibly even some sheet metal. My point is it sounds like it could have been much worse.

Are these the only two batts in your system, or are there more that do not appear damaged? I ask because if it has affects all your batts, its likely an over charging problem. But if it only affected some batts, it may be defective batts.

 
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