It does not matter if it is AC or DC. There is an electronic field around all wires. (that have power going through them) The field size can be different sizes based of the amount of power going through the wire, and the amount of sheilding on the wire.
It's a mag field actually and I am fully aware that it is there.
The wire that your stereo is using is AC, but that too can pick up a signal from your DC power wire if they are run to close to each other.
Noise induced in an AC circuit must come from a fluctuating mag field. A high power AC transmission cable could do that if it were close enough to your RCAs but a DC power cable with its pretty much constant mag field is not going to do a thing. I have heard of problems with people getting noise from their exciter box from a high power ignition coil but that is pulsating DC which is basically AC.
YES HELO rubber is used as a shield, so you have seen sheilded power wire.
No, rubber is an insulator and has zero effect on a mag field.
Take a look at different wires, and you will see what I mean. The cheaper wire is cheaper for a number of reasons. 1st is the amount of wires inside the rubber coating, 2nd is the material the wire is made of (copper, steel, tin) 3rd is the amount of rubber shielding around the outside. Your cheaper wires will have half the amount of strands on the inside made out of a different material, and the rubber coating will be smaller.
The number of strands only affects the flexibility of the wire I'm not willing to pay $1 a foot more for wire that is just ashade more flexible. All power wire that I have seen/used is OFC copper regardless of price. It is the best conductor for the money. The Silicone jacket is only there to protect from shorts, it provides no "shielding" in an electrical sense other than shielding from shorts. Different companies use different compounds for flexibility and chem/heat resistance reasons.
Now if you stack your grounds you can raise the resistance at the grounding point. Electricity will follow the path of least resistance, which in some cases will be through the RCA's (groundloop). Same thing you were saying. Plus grounding to the sheet metal in your car is not the best way to ground a system. (because as you said the sheet metal is not the best conductor). By stacking the grounds and grounding it to the sheet metal you are asking for groundloop problems.
If you stack the grounds of your two amps the ground potential between them will be basically zero. You then only have to worry about the difference between the HU/processors and the amps and not between the amps themselves.
The whole object to what I was saying is space your wires apart
I've zip-tied power and RCA cable together; no noise.
and do not skimp and buy cheap wire.
For the transmission of DC, OFC wire is OFC wire is OFC wire. If you want to pay several dollars a foot for Stinger Expert I'm not going to tell you don't do it, it's your money after all, but if you want to buy $1 a foot 1/0 OFC welding cable I would say that you are smarter with your money and you will not see a difference in performance from the wire and the guy who bought the cheap wire will have another $100 or so to spend on better speakers.
Anything is possible when you are dealing with electricity. Granted it is supposed to work a certain way, but if you have had to trouble shoot things you will know that anything is possible.
If you indeed do it right, knowing how it will work, you won't have unexplainable problems. Any problems that you do have can be fairly quickly resolved by eliminating all the things you did right to begin with and at that point will usually end up being a faulty component rather than wiring.