Gotta multimeter at radio shack and setup up things perfect! Thanks Dejawiz!!!
On the HU:
sub level at 15
All EQ to 0
LPF 80hz (more accurate than the amps pot with no numbers)
Loudness off
internal amp for speakers off
Volume at approx 75%
On the amp:
LPF all the way up
bass boost 0db
SSF off
Played a 60hz 0db test tone and adjusted the gain to approx 42volts (600 watts at 3 ohms).
The gain pot was really wierd, it would raise the voltage really slowly first 3 quarters of the turn. Then at like 80% it the pot got very steep. It would go from like 38volt to 45volts when I turned it the least I could. If it went above that I would hear the amp click a few times and lights blink. Clipping? Protection mode?
Well, even at 80-90% with a crappy gain pot, I'm glad that my amp will put out advertised wattage.
Bad news is when I went to go hook the sub back up I noticed the rubber surrond that connect with the cone came came off have of it! Is there a way to fix that? Looks like it was just glue holding that on.
I know I wrote a book sorry, just glad to have this resolved, even if I have to buy a new sub.
Thanks for the help everyone!