Some more Rage and sanding:
Now that the piece is starting to take shape and gain strength, the edges and excess are trimmed off:
Test fit over door panel with hole cut for mid:
Here, I wrapped the MDF ring/grill with cardboard, then wrapped that with tinfoil and sprayed it with Pam, then taped in in place from the back and started building up the area with Kitty Hair:
Here is the molded area, partially sanded with the grill sitting inside the ring:
There is a lot more prep/sanding to do before they get wrapped, but I am happy with the way they've turned out so far, especially considering I've never done glass before. //content.invisioncic.com/y282845/emoticons/biggrin.gif.d71a5d36fcbab170f2364c9f2e3946cb.gif
They are secured to the existing door panels via T-nuts. We cut slits through pieces of fiberglass mat, pushed the T-nuts through, then inserted them in holes drilled through the panel before we started laying down mat. This secured them in place and they will be bolted in from the back side of the stock panel for a (hopefully) seamless look. More to come this week!