yall have the box rotated incorrectly. the top is where yall are putting the holes for the sub and port. plus the sides on both the boxes are straight, they should go inward. Aerial View
_____Back___
/........................\
/......................... \
/.......................... \
/..............................\
Front
Side View
Top
__
| \
| \
| \
| \
| \
| \
| |
| |
|________|
Bottom
not sure if this helps or not
lol wow i uploaded em to imageshack and then just forgot lol...here:ok lets see it. i hope your right because this is getting frustrating. i think i can see it now, but the cutouts should be where you have the back being and where u have the cutouts now is the top. basically, i think your box is showing the top and back, rotate it some and i think u got it.
Yes it will be hard-ish to build especially if you're inexperienced, noise cancellation will not be a problem at all...remember the wave lengths we're dealing with are several times the size of the box. I'd do two 4" aero's like that, it will look alot nicer than a sub and an aero next to it, imothats it. except there should only be 2 holes lol. one for the sub one for the aero port. but i get the idea. u think this will be hard to build? what about noise cancellation?