How does this box look?

That's what I was thinking. Stretch that underlayment until it's taught. Stretch out all of the wrinkles. Other wise you will be sanding for years to get the outside smooth. //content.invisioncic.com/y282845/emoticons/smile.gif.1ebc41e1811405b213edfc4622c41e27.gif

 
What kind of material is that? It looks really thin.

And listen to ramos, he is God. When I was making my kicks, the fleece I used was pulled completely taut, but I still spent a good 3 or 4 hours of doing nothing but sanding on them. And that was for tiny little kicks, you've got a huge box to do. //content.invisioncic.com/y282845/emoticons/wink.gif.608e3ea05f1a9f98611af0861652f8fb.gif

 
looks good, but I think your ports should be beside the the divider and closer together so they are moving the same airspace and not fighting with eachother.

 
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