Spooney's Ninja Box Build

[Spooney 10+ year member]

Throwing together an enclosure that will house a Sundown Audio SA-15. I also have a JBL GTi 15 that I plan on swapping in at some point as well. The box is designed around the Sundown as that will most likely be in there the majority of the time but the JBL should do real nice in this enclosure also .

Box is going to be approximately 3.5 cu ft tuned to 32 hz . Ports will be twin 4 inch aeros and the enclosure is being built out of mdf. Really wanted some decent plywood but I couldn't bring myself to spend over 40 bucks on one sheet of wood so I will break my back loading this bastard in and out of the car to save 10 bucks LOL.

Enough BS.........onto some pics

Fear the box building Ninja!!!!!!

Getting ready for the first cut:

First cut complete:

Getting set to cut out one of the sides:

Click to read more...

 

[cyn 10+ year member]

Lol.... was waiting to see all black ninja fide out

 

[Spooney 10+ year member]

Lol.... was waiting to see all black ninja fide out

I was in all black besides the respirator/ninja mask

 

[Spooney 10+ year member]

Who needs a table saw?:

All panels cut :

Dry fitting and pre drilling the first two pieces :

 

[cyn 10+ year member]

I was in all black besides the respirator/ninja mask

lol... okay I meant all up in a GI and everything

 

[double 07 10+ year member]

Awesome....come build some of these enclosures I have on order??????

 

[Spooney 10+ year member]

Awesome....come build some of these enclosures I have on order??????

I am off until the 2nd.........

 

[Spooney 10+ year member]

First bead of glue laid down:

Screwed in nice and snug:

Getting ready to pre drill the side panel :

**** glue beads:

Side panel tight:

 

[Spooney 10+ year member]

Original bracing idea:

Had to scrap it though. It would interfere with the ports.

New brace whipped up on the fly with more to come:

 

[04murdalanche]

Looks good!

 

[hispls 5,000+ posts]

Where do you get those 90 degree clamps?

 

[mazdakid 5,000+ posts]

Home depot sells some.

 

[Spooney 10+ year member]

Where do you get those 90 degree clamps?

Got mine at harbor freight. Mine really **** though. Would be worth a few extra bucks to buy some quality ones at HD/Lowes/Menards

 

[cyn 10+ year member]

Where do you get those 90 degree clamps?

Harbor frieght man... 1.99 a piece

 

[Spooney 10+ year member]

Other side dry fitted and pre drilled :

Mo Glue:

Missed a few pics somewhere. Side already glued and screwed down. Top pre drilled and glue laid down:

Top glued and screwed down: