In a similar sized box, and all you do is increase the cross section of the port, you'll get a lower tuning frequency, excursion would be highest below tuning, lowest at tuning and act similar to sealed above tuning, output would increase in the low end, and would be less peaky up top, SQ is in the eye of the beholder, so thats up to you //content.invisioncic.com/y282845/emoticons/smile.gif.1ebc41e1811405b213edfc4622c41e27.gif
Just an idea, 40hz is kinda high for a daily driver, they tend to be a bit peaky on higher frequencies, build an extension for your port and glue it in place, it may be a bit retarded looking, but it will lower your tuning frequency maybe you can shoot for about 33-35 hz instead of 40, also if you plan to rebuild the box anyway, you can use this as an idea of what it can sound like with a lower tuning frequency.