what do you do different though without "giving your idea away" everyone who builds H.O Alts uses better diodes/ tighter, better wound staters, better voltage regulators.... know what I mean?
like what parts would you claim to be better than the next guy?
In this case, it's a simple matter of a better alternator to start with, an AD244 alternator vs a Ford alternator, and the AD244 alternator is FAR superior, in EVERY way than the Ford produced alternator, and better starting point = better finished product.. Also, as I said earlier it's about overall VALUE, not overall COST.. Those things are 2 totally different things..
Like *some* manufacturers use (but not all) we use better rectifiers, regulators etc, but also, the windings we use in ALL of our alternators are ours, they are exclusive to us and are designed to produce better outputs at all RPMS than other commercially available windings that I can say for certainty are in all of our competitors alternators.. Things like using nothing but the best bearings like NTN, NSK, KOYO, and building from OEM alternators instead of new Chinese..
On top of all that, we INCLUDE hard anodized billet pulleys on EVERYTHING we sell, which the other manufacturer charges extra for..
We also put an enormous amount of effort into little details that others overlook that make big differences in the finished products performance and durability..
In this case though, just for reference, here are a couple of pics of one of our customers alternators next to a competitors...