confused on instruction manual port dimensions (JBL GTO804)

I want to keep it as small as possible as I use my trunk often. I will be sending it about 200-250w RMS @ 4ohms. I was thinking something like 14x12x10. The port is gonna be the issue. I want to use PVC and not slotted. I'd like to tune around 32-35Hz.

 
the point I am trying to make is that JBL's (Harmon's) port of 2.5" x 8 13/16"'s in a .6 cu ft box cannot possible be tuned for 40Hz. The calculators I use put it at 11.9-12.3 inches in length.

 
a 2" port would make your port velocity a bit higher than I'd care for. You would need a 2.5" port 14.75" long in .65 cu ft to get a 35 Hz tune. If you could get one of your dimensions to accomodate internal 17.25", (14.75" plus 2.5" for end clearance). a 32 HZ tune would make your port length almost 18". Go take some max measurements that you could live with and post back.

 
well, lengthening the box will be fine as long as that reduces its depth. I'd like to keep height at 12" for ease of cutting. I plan on buying a 2'x4' sheet for this box. if I cut it lengthwise, I can make all of my 12" pieces LOL.

 
Ok, here is what I would go with. 12"h x 18"w x9.5"d 2.5" diameter port, 14.75" long. Sub firing to the rear, port firing to the side. Will give you a tuning of 33Hz and keep your port velocity in acceptable range. That is approximately .70 cu ft after port and sub displacement. It models better in a slightly larger enclosure then JBL recommends. Just make sure you have 2.5" of clearance (or more) on the outside by the port, and be try to round off the inside edge of the port at the outside of the box. This is assuming you are going to use PVC for your port.

 
I can probably swing that. where did you get sub displacement specs? the .58 they have listed can't be right can it? maybe I just don't know how to figure it. Also, does it matter where on the side I place the port. Probably closer to the back panel opposite the sub mount huh? top bottom or middle on that side?

 
JBL doesn't publish the displacement spec and when I called them, they couldn't even seem to tell me, so the general rule of thumb for 8" sub displacement is .03 cu ft.

Just try to keep the port 2.5" away from the back, top and bottom wall if at all possible which with these box specs shouldn't be a problem at all. If you need a sketch, let me know.

 
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