Lucky me, based on experience, I decided to torture the PLX amp on the test bench to get a baseline of what it can and can't do. It would be dumb to
just blindly do a mod, then bench test it without previous data to compare with right?
So.. the drama unfolds... read how the PLX went up in smoke here {before mod}.
http://www.caraudioforum.com/vbb3/showthread.php?t=235998
This is a good lesson for modders. If I were to mod the amp and then run it
through the torture test, it would have blown up and it would have me
scratching my head -> Did the mod do this? WTF ?
Now I have an idea on what the amp can't do well -> continuous sine wave
testing w/abnormal load, but this is no surprise as pro amps aren't really rated to do this, look at
the chassis they are in, it's small. These amps are more for music not playing
test tones and taking torture. There are exceptions to the rule, if you want to
buy a 4RU proamp beast that weights 150 pounds like a Crest 10001.. /LOL
The plan is to repair the amp {parts on order}, redo the test with a normal
load, not abnormal, and see if the amp is happy and take some readings.
Then, make a prototype cap bank that just sits on the test bench and taps
into the rails via wire taps.
Another test/measurement I want to do... I snagged two 30,000uF caps
[200V] to do another experiment on the input power supply {the amp has two
supplies} to make it 'stiffer' {car audio term}... I want to compare voltage sag
with and without the extra input caps. These caps are big, 3" x 9" so they won't
fit inside the amp but I can get some data from it.
I guess I'm just curious on how the switcher behaves under different conditions.
SMPS vs. Conventional Power Supply
SMPS = switch mode power supply aka high frequency switching power suppy, found in
alot of electronics today. Small transformer, high power because the transformer is being
turned on/off much faster than household 60hz AC {switchers for audio can be 50khz - 300khz},
but 100khz plus or minus is more common.
So which design is better? Car audio needs SMPS because the battery is 12v. The SMPS has to support
high current draw, hence you see many parallel transistors driving the transformer. The transformer is
small compared to a traditional 60hz transformer in a conventional power supply.
SMPS has more parts and the transistors are prone to failure if you exceed it's design, in this case
the PLX amp using only two transistors to switch the coil and it went -- kaboom -- during torture.
Conventional supply -> big azz transformer, lots of power supply capacitors, and a few diodes.
Anyone can make this in a garage blind folded, it's that easy. SMPS is not easy to DIY, there is more
science involved to get it right.
A conventional supply is so simply and dumb, fat and heavy that it's really like a tank.. You can abuse
the hell out of these with no issue other than the transformer getting hot, but it takes a long time
to smoke a transformer. If the diodes you uses are beefy, they can take alot of punishment.
Caps really don't go bad if you load down the power supply hard.
SMPS is more sensitive because anything can cause the transistors that switch the transformer
to smoke. Usually one does the 'push', one does the 'pull', but they alternate .. if both are turned on
for whatever reason, smoke.
Even though we like smaller product, lighter weight, sometimes the good old concentional power supply
is just too good to ignore if you design a product to be abused.