Dude if your saying the sub isnt even half way to xmax it cant be the box. Especially that its a sealed box it should have even greater excursion than a ported box. My 15" HC is in a 2 cubic foot sealed box and its sometimes too much for me and the gain is only 1/4 up. I dont think you are having box problems. Just make sure its sealed very very well. I think people sometimes under estimate sealed boxes. I mean, think about it. Even if the sub was playing 3 db less than its full potential at 1000 true watts, that is still some serious power.