How much space between pole vent and box?

Go with the diameter of the pole vent if you can. If you obstruct the pole vent significantly, you will actually change the Qms of the driver and affect cooling.

 
No sweat. An old trick I've used before is to grind away just enough wood in that area to prevent restriction but only if I couldn't find a solution with the baffle like a mounting ring to raise the driver out of the enclosure or similar. Sometimes you can't, though. //content.invisioncic.com/y282845/emoticons/crap.gif.7f4dd41e3e9b23fbd170a1ee6f65cecc.gif

 
No sweat. An old trick I've used before is to grind away just enough wood in that area to prevent restriction but only if I couldn't find a solution with the baffle like a mounting ring to raise the driver out of the enclosure or similar. Sometimes you can't, though. //content.invisioncic.com/y282845/emoticons/crap.gif.7f4dd41e3e9b23fbd170a1ee6f65cecc.gif
thats exactly what i was thinking, sanding a little out for extra room, and spacer ring if needed.

 
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