I lawled many times reading this. Im sorry but think of how weak that will be. There are HIGH pressures that build up inside a box. this is going to flex like a b1tch. its going to sound hollow and tinny/echoy (sp fail). It will sound like pure garbage. 1/4" steel would work pretty well id imagine, .5" steel would work really well but be heavy as ****. MDF FTW. And polyfil in ported box will most likely = mess. I wanna see pics and vids asap.