I have a special table I clamp the baffles to so I don’t have screw holes in my wood. i hate that. I very rarely cut the holes after installing the baffle on the box. Most of the time that’s not really possible anyway because of box construction methods. The hardest baffles to cut on are the small ones. This one was for a 6.5 and I did have to screw it down because the clamps got in the way of the router. I think I’m going to make wood or acrylic templates for all the common sub sizes and make a special table so I can just clamp down the baffle and use my flush trim router bit to cut the holes. View attachment 45662
