Ive got a nice Jasper jig but my old router might not be doing the trick. What bits do most of you guys get for cuttin circles? I have a flush trim but failed......about how many passes usually for 1 circle?//content.invisioncic.com/y282845/emoticons/confused.gif.e820e0216602db4765798ac39d28caa9.gifYou would be surprised what install like this will do when they get a decent amount of power put to them.
And PP you would fall in love with a router and a flushtrim bit, first one take some patience with a circle jig then you rip the hell out of the rest, the bearing follows the original cut and makes perfect duplicates.
Woofers will be fine //content.invisioncic.com/y282845/emoticons/fyi.gif.9f1f679348da7204ce960cfc74bca8e0.gifnot to be a hater, but are you sure your woofers are going to breathe properly with that thick of a baffle? The airflow around the back of the woofers could probably get pretty funky. And why not use plywood as it is so much stiffer than MDF?
Also, someone mentioned an alarm. You should get on that ASAP. I know when I see a van with blacked out windows and decals, I think there must be some good stuff in there to have.
I'm very interested to see how it works out though.