Ugh, this keeps popping up everywhere, "I made an enclosure, tested it, then I added 45's and tested it, and it scored lower." Hmmm wonder why, perhaps because adding 45's removes net volume?Without a TL how do you know it's "the best it could be"?
I did some testing on a 4th order build I did over the summer and added 4" PVC roundovers to various places inside the enclosure. I lost .3 - .6 everywhere I tried them. Would you hear that to the ear, obviously not, but just because on paper it looks good that doesn't mean it really is...