When I set my gains, I set them based off the maximum that I turn my radio up to. One of my radios went up to 35. The highest I went was 29, so that's what volume level I used to tune my amps. I do everything by ear, as well. I like doing that for blending reasons. Crossover points are usually fairly consistent, you may have minor changes. I just set all my crossovers where I think I want them, and tune the crossovers as I turn the gains up. I actually feel uncomfortable somewhat with tuning with equipment, besides just a volt meter for system voltage, because the songs aren't tones. Songs vary so much in their own amplitude that it sometimes takes finessing that you can't do with tones to get the system to blend well over across a wide music variety. Music is alive, and yes, I will ride around with the back seat folded down with a screw driver tuning a sub amp down the highway. Done it several times. Certain songs and certain notes can really cause a sub to heat up, and you can't really catch that with tones, because some songs are boosted way worse than a tone, clipped to hell. Some of your favorite songs are probably clipped to hell, but we're all going to still listen to them. So, you have to tune for that, too.