99 Tacoma rebuild RD audio

Vacuum bagging door panels today. There are several reasons for vacuum bagging. When forming around curves it keeps steady pressure on the part and reduces the chance of the carbon fiber pulling away and lumps forming. It pulls the extra resin out and makes the part stronger.

Used a cheap 3 mil drop cloth from home depot to make the bag.

Peel ply. It has perferations to let resin bleed through. When vacuum is pulled it leaves just the right amount of resin on part. Also it is non stick so it is actually touching the carbon fiber. Very cheap like 2.50 a yard.

peel.jpg


Cheap polyester batting from walmart. This goes between peel ply and bag for vacuum. Absorbs extra resin and allows air to be pulled across entire part.

batting.jpg


Looking for more strength from my original door panels so I am laminating.

d.jpg


do.jpg


Peel ply

doo.jpg


Starting to pull vacuum. Pump I used is a hvac pump from harbor freight.

door1.jpg


door.jpg


door3.jpg


Have plenty of duct tape on hand there are going to be leaks.

door2.jpg


 
should have did a video an youtubed it for us might as well make a tutorial out of it lol be the first anyway that i have seen. but nonetheless its looking sweet captain.

 
Doors are out of vacuum and here is the results.

1st pic is after I cut the bag off. Few creases where I didn't flatten out the peel ply and it is only a build up not the actual fiber.

2-2.jpg


Creases are starting to disappear as I put more resin. Next pictures are with 1 coat on top. Panels should be done after 1 more coat.

1-1.jpg


3-2.jpg


4-2.jpg


 
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