Try adding another wire from the alt case directly to the front battery NEG- post. See if that helps. That would be a more direct path for all of your grounds to get back to the alt.alt case is grounded to the chassis.
just curious, what type of voltage drops do you see at full tilt, idle and driving with that setup?if your voltage is in the high 12's..ill say the d3100 is doing its job..
i know iknow we all want the perfect voltage but if your not in the 11's and your in the high 12's thats pretty **** good off of one battery in the rear..ALSO i bet that 5kwrms rating is on a burp...
far as the batcaps vs PM cant you get 2 batcap 2000 for about the same price as a d3100? (talk to ray over at batcap he'll hook you up)
or if you wanna run all PM's just get another d3100..BUT a good rule of thumb is ever battery added means you add about .1-.3 volts to you lowest burp voltage...
and also i agree with the others on adding more runs of 1/0
I doubt you will ever hit a full 500a draw, but you might get close to 450a. If you use an 80% efficiency figure and you use the 5000W and 14.4v as a guide, then you are pulling 434a.1/0 can handle 300amps of power you are running around 5k watts so roughly 500amps
throw another run of 1/0 to the back and another 1/0 ground in the rear for a total of 2 power and 2 grounds should help voltage. but doing 3 or 4 for 4-5k watts wont do much once you are at the limit of runs per amps it wont do much
1 run per 300amps you can be on the safe side and do one run per 250amps either way
double the power run double your grounds which would should include a second run of negitive up front.thats what i have now, one 1/0 gauge wire connecting the 2 batteries at both positive and negative terminals, plus a 1/0 ground to chassis at both front and rear.
i meant should i have 2 1/0 grounds to chassis at the rear battery, and run a second 1/0 lead connecting the positive terminals?