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Need help designing a round enclosure
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<blockquote data-quote="Subless" data-source="post: 8495843" data-attributes="member: 669685"><p>[quote name='blazian87'][USER=669685]@Subless[/USER]; I see where you&#39;re getting at now. How do you know the enclosure won&#39;t move around from that spot while you&#39;re driving? Is it snug enough to not move out of place? I would take JL&#39;s specs with a grain of salt. Having a box too big is not as bad of a problem as the box being to small. Atleast that way you can add layers for bracing to get to your target net space. Don&#39;t get caught up with all the numbers. Sealed boxes are much more forgiving so as long as you&#39;re in the ballpark, it&#39;ll sound good.</p></blockquote><p></p><p>The enclosure will ultimately be bolted into place. I had read somewhere that loose subs are heavy projectiles in car accidents. If I do this project, I&#39;ll listen to the sub first before drilling any holes. Here is JL&#39;s Jeep sub - <a href="http://www.crutchfield.com/p_13694606/JL-Audio-Stealthbox-Black-Drivers-Side.html?tp=113&awkw=140065033705&awat=pla&awnw=g&awcr=75378113065&awdv=c" target="_blank">JL Audio Stealthbox® (Black, Driver&#39;s Side) Custom-fit fiberglass enclosure with one 10TW1v3-4 subwoofer &#8212; fits 2007-up Jeep Wrangler Unlimited at Crutchfield.com</a></p><p>using the same driver that I&#39;m looking at. I might still just buy this one, but $600 x 2 seems like more than I want to pay. I&#39;ll have to add up what it&#39;s going to cost for me to build and decide from there. At least their product is tested and has very good reviews. I may be taking a bit of a risk for just saving two or three hundred bucks per sub. The drum shell will cost more than the Sonotube, but it is made out of layers of maple which I understand is a good choice for a sub box material. I guess at the moment I&#39;m still deciding on how the ends will be designed and whether the drum manufacturer will do the ends or if I will. The guy I&#39;m working with has not answered whether he can do the ends or not. I got to thinking that what might work is a 1 1/4" or 1 1/2" thick piece of mdf with a circular slot routed about 3/4" deep so that the edge of the drum shell can just slip in that slot and glued into place. I don&#39;t know if that is a difficult piece of woodworking or not. I certainly don&#39;t have the tools for it, so that cost will come into play and that&#39;s true even if I do the typical end piece that is flush inside the tube. I&#39;ll have to pay someone to cut it. I&#39;ve only found a web site that sells whole sheets of this stuff and so the cost and shipping might be prohibitive if I can&#39;t find it locally. If not, then I can do what most other folks do and glue and screw two 3/4" pieces together. I just thought it would be a nice clean design to go with one thick piece with the slot. </p><p> And yes the size is really an important question. You can see from JL&#39;s product that the internal space is not very much. My model at 9" is really bigger than I want. If a 7" one could sound like JL&#39;s, I&#39;d be in heaven. I had not thought that I would need to build in bracing other than the thick ends since this is not a very long box. I know from being a drummer that drum shells are very rigid. One thing I haven&#39;t decided on is whether to go with 10 layers instead of 8. I&#39;m thinking I might just for peace of mind. The manufacturer seemed to feel that 8 would be sufficient though. Any idea whether those sonotubes flex unless they&#39;re reinforced with fiberglass or other materials?</p><p> Editing this - Your question about size did bring up a good question. I know the specs for the driver, but I need to find out what the net air space is for the JL Stealthbox noted above. I&#39;ve sent a request to JL asking. I&#39;m wondering if they will give me that info.</p><p>[/QUOTE]</p>
[QUOTE="Subless, post: 8495843, member: 669685"] [quote name='blazian87'][USER=669685]@Subless[/USER]; I see where you're getting at now. How do you know the enclosure won't move around from that spot while you're driving? Is it snug enough to not move out of place? I would take JL's specs with a grain of salt. Having a box too big is not as bad of a problem as the box being to small. Atleast that way you can add layers for bracing to get to your target net space. Don't get caught up with all the numbers. Sealed boxes are much more forgiving so as long as you're in the ballpark, it'll sound good.[/QUOTE] The enclosure will ultimately be bolted into place. I had read somewhere that loose subs are heavy projectiles in car accidents. If I do this project, I'll listen to the sub first before drilling any holes. Here is JL's Jeep sub - [url=http://www.crutchfield.com/p_13694606/JL-Audio-Stealthbox-Black-Drivers-Side.html?tp=113&awkw=140065033705&awat=pla&awnw=g&awcr=75378113065&awdv=c]JL Audio Stealthbox® (Black, Driver's Side) Custom-fit fiberglass enclosure with one 10TW1v3-4 subwoofer — fits 2007-up Jeep Wrangler Unlimited at Crutchfield.com[/url] using the same driver that I'm looking at. I might still just buy this one, but $600 x 2 seems like more than I want to pay. I'll have to add up what it's going to cost for me to build and decide from there. At least their product is tested and has very good reviews. I may be taking a bit of a risk for just saving two or three hundred bucks per sub. The drum shell will cost more than the Sonotube, but it is made out of layers of maple which I understand is a good choice for a sub box material. I guess at the moment I'm still deciding on how the ends will be designed and whether the drum manufacturer will do the ends or if I will. The guy I'm working with has not answered whether he can do the ends or not. I got to thinking that what might work is a 1 1/4" or 1 1/2" thick piece of mdf with a circular slot routed about 3/4" deep so that the edge of the drum shell can just slip in that slot and glued into place. I don't know if that is a difficult piece of woodworking or not. I certainly don't have the tools for it, so that cost will come into play and that's true even if I do the typical end piece that is flush inside the tube. I'll have to pay someone to cut it. I've only found a web site that sells whole sheets of this stuff and so the cost and shipping might be prohibitive if I can't find it locally. If not, then I can do what most other folks do and glue and screw two 3/4" pieces together. I just thought it would be a nice clean design to go with one thick piece with the slot. And yes the size is really an important question. You can see from JL's product that the internal space is not very much. My model at 9" is really bigger than I want. If a 7" one could sound like JL's, I'd be in heaven. I had not thought that I would need to build in bracing other than the thick ends since this is not a very long box. I know from being a drummer that drum shells are very rigid. One thing I haven't decided on is whether to go with 10 layers instead of 8. I'm thinking I might just for peace of mind. The manufacturer seemed to feel that 8 would be sufficient though. Any idea whether those sonotubes flex unless they're reinforced with fiberglass or other materials? Editing this - Your question about size did bring up a good question. I know the specs for the driver, but I need to find out what the net air space is for the JL Stealthbox noted above. I've sent a request to JL asking. I'm wondering if they will give me that info. [/QUOTE]
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