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<blockquote data-quote="audioholic" data-source="post: 3644930" data-attributes="member: 549629">When I looked at the box plans, my eyes immediately went to the double walled port, with its bends. And my first thought was how the hell are you gonna do that.Here&#039;s my thinking. You can&#039;t make the linear cuts (for the round bend shape) after the boards are already laminated together, it would just cut the inner panel in half. So Im guessing you&#039;ll have to bend each piece seperate, then laminate them together once they are already in the bended shape. Sounds very difficult getting the raiuses to match up exactly.I suspect you&#039;ll do it after laminated, even thought my though is it wont work. You&#039;ll prolly make it work. lol Just post some pics of that stage of the project if you would please.Also, Im not sure I understand the reasoning for having the port walls be double thickness. They really shouldn&#039;t have the stress applied to them the outside walls do. Im designing a double walled box right now and its port walls will be single. Perhaps the problem with bending a double layered wall for the port isn&#039;t even necessary?</blockquote>

[QUOTE="audioholic, post: 3644930, member: 549629"] When I looked at the box plans, my eyes immediately went to the double walled port, with its bends. And my first thought was how the hell are you gonna do that. Here's my thinking. You can't make the linear cuts (for the round bend shape) after the boards are already laminated together, it would just cut the inner panel in half. So Im guessing you'll have to bend each piece seperate, then laminate them together once they are already in the bended shape. Sounds very difficult getting the raiuses to match up exactly. I suspect you'll do it after laminated, even thought my though is it wont work. You'll prolly make it work. lol Just post some pics of that stage of the project if you would please. Also, Im not sure I understand the reasoning for having the port walls be double thickness. They really shouldn't have the stress applied to them the outside walls do. Im designing a double walled box right now and its port walls will be single. Perhaps the problem with bending a double layered wall for the port isn't even necessary? [/QUOTE]

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