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Message: <blockquote data-quote="NeverEnuffBass" data-source="post: 754388" data-attributes="member: 558167">You can usually get away with putting a box together if its an 1/8" off.  Just have to make sure its completly sealed by using wood glue on all joints and silicone on the inside edges.  The wood cracked because you didn't predrill.  Its always a good idea to use a countersink before screwing a box together.It you are going to use plexiglass, do a window.  Use lexan because it is stronger than plexi.  the lexan would need to be thick and its going to be really expensive.  I never made a lexan or plexi box but I have heard horror stories about them.  They are expensive to build and if you mess it up, thats a lot of money down the drain.  Search this forum, there are a lot of threads on good ways to build plexi/ leaxan windows.-B.J.</blockquote>

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